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Question from james:

I am after a standard calculation so that after each usage of the Reel I can get the Remaining Quantity in kilos left on the roll

below is an example of roll

THICKNESS: 30 MICRON
REEL WIDTH: 7.5 CM
REEL DIAMETER: 76 CM
REEL WEIGHT: 7.13 KILOS

The core centre has a 9cm diameter, the weight of the roll is excluding the core , and after each use the diameter of the role is measured.

I am a factory supervisor working on project and need this calculation info for template.. Thanks James

James,

The volume of a cylinder is given by π r2 h cubic units where r is the radius, h is the height and π = 3.1416. Suppose R is the radius of the roll, r is the radius of the core and h is the height of the roll. For your example R = 76/2 = 38, r = 9/2 = 4.5 and h = 7.5, all in centimeters. The volume of film on the roll is then

original volume = π R2h - π r2 h = π h (R2 - r2) cubic units.

Suppose the mass is W units (for your example W = 7.13 kilos). The density of the film is then

W/(original volume) mass units/(cubic length units).

For your example this is

7.13/[π × 7.5 (382 - 4.52)] kilos per cubic centimeter.

Suppose that, after a use, the radius of the film remaining on the roll is s units. The volume of film remaining on the roll is then

new volume = π s2h - π r2 h = π h (s2 - r2) cubic units.

Since the density is [W/(original volume)] mass units/(cubic length units) the mass of the reduced roll will be

[W/(original volume)] × (new volume) = mass expression mass units.

For your example that would be examplekilos.

Harley

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