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Question from Richard:

I am trying to work at pouring angles and volume left in during pouring a crucible, The crucible is cylindrical and flat bottomed.

I know the diameter, radius and volume of the crucibles. and the volume of liquid going into it.

So lets say the crucible is only half full firstly I need to work out the angle just before its going to pour. ( I can work this out as long as there is a certain volume of liquid if its not enough I cant do it)

Now the problem I also need to work out how much I should tilt the crucible to allow a certain amount out and be able to do this untill the volume reaches 0 at 90' turn. This is where I am stuck.

The reason for needing to be able to work this out is so i can develop a constant flow for example 10Kg of metal per second.

Thank you very much for you time

Richard,

I drew the crucible upright to allow me to use the standard form of the mathematical expression for a cylinder. The radius of the crucible is r units and the height h units.

crucible

The plane that contains the surface of the liquid just before it is going to pour makes an angle of s degrees with the XY plane. A more natural angle fo you might be 90 - s degrees. The equation of this plane is

z = y tan(s) - r tan(s) + h

The volume of liguid in the crucible is the volume inside the cylinder and between this plane and the XY plane. This volume can then be found using a double integral,

volume

= double integral

= π r2[h - r tan(s)] cubic units.

This expression is valid as long as the low side of the liquid surface meets the cylindrical side of the crucible, that is for 0 ≤ s ≤ tan-1(h/2r).

For tan-1(h/2r) ≤ s ≤ 90o the low side of the liquid surface meets the bottom of the crucible.

crucible

The volume of liquid in the crucible in this case is

volume

= double integral

valuecubic units.

This is not a particularly nice expression but for a specific crucible (known values of r and h) it is possible to construct a table that gives the volume for a range of values of the angle s.

Harley

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